Emerging Materials Research



EMR - call for papers
Magnesium based Biodegradable Implants
Micro-Nano-Electromechanical Systems
Editor-in-chief: Professor N.M Ravindra,
Department of Physics, New Jersey Institute of Technology,
USA
Materials Research is constantly evolving and correlations
between process, structure, properties and performance which are
application specific require expert understanding at the macro-,
micro- and nano-scale. The ability to intelligently manipulate
material properties and tailor them for desired applications is of
constant interest and challenge within universities, national labs
and industry.
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Authors:
J. N. Tiwary;
S. Sarkar;
B. Mishra;
U. K. Mohanty
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Inter dependence of structure and viscosity of blast furnace slag is discussed based on the available literature. Emphasis is given to both, bridging tendency and network breaking/modifying tendency of the constituents. It is clearly pointed out that slag viscosity cannot be explained only by a process of depolymerisation through an increase of basicity despite the fact that an increase in basicity of the slag, in general, lowers the viscosity of the slag by a process of generation of discrete anions containing simple chains and/or rings by causing depolymerisation of the three dimensional silicate network.
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Authors:
Zhong He;
Guangyu Zhang;
Zhiyi Wu;
Zheng Qian;
Xianqin Wang
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ZIF-8 with and without Pt loadings (0.4 wt.% and 2.1 wt.%) were prepared at different calcination temperatures (300°C and 400°C). The characterization from BET surface measurement and powder XRD reveals that calcination temperatures and Pt loadings have a significant effect on the porosity and crystallinity of ZIF-8-based materials. ZIF-8 calcined at 300°C (ZIF8-300) has a surface area of more than 800 m2/g with excellent crystallinity, while ZIF-8 calcined at 400°C (ZIF8-400) only has a surface area of less than 100 m2/g with nearly amorphous structure; Pt loading reduces the surface area by blocking the micropores, and lowers the overall Bragg peaks intensity by the inclusion of guest Pt(NH3)4(NO3)2 molecules and/or the formation of Pt nanoparticles in the framework. The surface area and crystallinity decrease with the increase in Pt loadings. 2.1 wt.% Pt/ZIF8-300 has a surface area of 355m2/g and thermal stability up to 500°C; this catalyst shows potential activities for partial oxidation of methanol, because Pt nanoparticles (10nm) are highly and uniformly distributed in ZIF-8 framework.
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Authors:
Dipen N. Sinha;
Cristian Pantea
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The development of a passive, sonic crystal-based device with unusual properties is reported in this study. This device combines a 1D sonic crystal, a nonlinear medium and an acoustic low-pass filter to allow unidirectional broadband ultrasound propagation as a collimated beam for specialized underwater communication. The signal (220–400 kHz) to be transmitted is first amplitude modulated with a high-frequency ultrasonic carrier wave (2·7–3·25 MHz) and applied to one side of the device. The device then demodulates this signal, and consequently, the original low-frequency signal appears as a collimated beam on the other side. The sonic crystal provides a band-pass acoustic filter through which the high-frequency ultrasonic signal can pass through, and the nonlinear medium then demodulates the signal and also generates the low-frequency sound beam through the parametric array concept. The low-pass filter strips off any remaining high-frequency components and also contributes to the unidirectional property of the device. Design details of the device and experimental data are presented.
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Authors:
Mizanur Rahman;
Hendrik Simon Cornelis Metselaar;
Mehdi Mehrali
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To investigate the effect of dc-bias field on the domain structures, the authors observed polarization–electric field (P-E) hysteresis loop with corresponding multidomain structures on (001)cub and monodomain structures on (111)cub surfaces. The coercive field was found to increase from 4 kV/cm for the (001) to 9 kV/cm for the (111) orientations. Corresponding changes in the area of the hysteresis loops were observed. Piezoelectric coefficient (d33) was found to increase to (a) 860 pC/N for tetragonal, (b) 1255 pC/N for the rhombohedral and (c) 2100 pC/N for the monoclinic phases on (001)cub surface.
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Authors:
Dongguo Chen;
N. M. Ravindra
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In this study, the authors have investigated the properties of GaPxSb1–x and InPxSb1–x for various structures and compositions using first-principles method. The authors found that GaPxSb1–x is less relaxed than InPxSb1–x compounds, with respect to their respective binary compounds, due to the larger lattice mismatch. The formation enthalpy decreases from Ga to In compounds and increases with the increasing degree of alloy mixture. The crystal field splitting and band gap are larger in GaPxSb1–x than in InPxSb1–x. All the properties, investigated in this study, are strongly dependent on structure and composition. Good accord between the calculated results of this study and the experimental values in the literature is obtained.
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Author:
Nuggehalli M. Ravindra
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Authors:
L. S. Shvindlerman;
G. Gottstein
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The kinetics of grain boundary triple junctions, grain boundary ridges and grain boundary facets are investigated. A theoretical concept and results of experimental observations and computer simulations of the behavior of these interfacial elements are presented, and their effect on the evolution of grain microstructure in 2D and 3D polycrystals is considered.
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Authors:
Syed Jawad Ali Shah;
Hani Henein;
Douglas G. Ivey
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Niobium in the form of a ferroniobium alloy is added during the steel-making process to improve the mechanical properties of steel, but it may contain phase(s) with high melting temperatures that may be slow to melt or dissolve. It has been suggested that these phases lead to the presence of coarse Nb-rich particles in the resultant steel, which may adversely affect the mechanical properties. In the present study, electron microscopy and differential scanning calorimetry (DSC) were used to identify phases and microstructural evolution of a commercial grade ferroniobium alloy. The ferroniobium alloy was composed of two main phases, that is, Nb-rich solid solution and μ phase (Fe7Nb6). The μ phase (Fe7Nb6) was formed as a result of three reactions and exhibited three different morphologies based on their formation temperatures (proeutectic intermetallic, eutectic intermetallic and eutectoid intermetallic). The intermetallic that formed via the eutectic reaction was slightly Nb-rich and was heavily faulted. The Nb-rich eutectic portion of the Fe-Nb binary-phase diagram was also modified based on the DSC results to incorporate the effect of impurities in commercial alloys. On the basis of solidification study, the estimated cooling rate for the as received ferroniobium alloy was 10 K/min.
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Authors:
A. J. Clarke;
S. D. Imhoff;
J. C. Cooley;
B. M. Patterson;
W.-K. Lee;
K. Fezzaa;
A. Deriy;
T. J. Tucker;
M. R. Katz;
P. J. Gibbs;
K. D. Clarke;
R. D. Field;
D. J. Thoma;
D. F. Teter
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In situ characterization techniques are now affording direct interrogation of opaque materials during synthesis and processing. In this work, synchrotron X-ray radiography and tomography were performed at Argonne National Laboratory’s Advanced Photon Source to monitor metallic alloys during melting and solidification. X-ray radiographs of microstructure evolution in Al-7at.%Cu during continuous heating and cooling were obtained; the influence of cooling rate on microstructure evolution was also explored. X-ray tomography results of solidification progression in the mushy zone are also presented. These results demonstrate that synchrotron X-ray radiography and tomography can nondestructively and sequentially reveal metallic alloy melting and solidification over the micron length scale in 2D and 3D. In situ characterization will permit advances in solidification theory and allow for the development of predictive solidification and microstructure evolution models. Feedback from real-time imaging will ultimately enable in-process parameter adjustments to control microstructure evolution.
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Authors:
Seth D. Imhoff;
Thomas J. Ott;
Tim J. Tucker;
Martha R. Katz;
Jason C. Cooley
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Primary phase alignment behavior in the Mg-Sb system is explored by solidification of samples in a 35-T DC magnetic field. Compositions with multiple solidification reaction pathways are found to have different phase alignment characteristics. In the current study, the orientation of Mg and Sb primary grains do not appear to be strongly influenced, but the α-Mg3Sb2 shows a very strong tendency to align with its long axis perpendicular to the field direction. By comparing the two compositions that both first nucleate α-Mg3Sb2 from the melt, it is found that the volume fraction involved in the primary reaction is a controlling factor for the total degree of alignment throughout the structure. This volume fraction dependence is interpreted as hindering free rotation in the liquid.
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Author:
Nuggehalli M. Ravindra
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Authors:
T. S. Srivatsan;
K. Manigandan;
A. M. Freborg;
T. Quick
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In this study, the quasi-static deformation and final fracture behavior of Pyrowear 53 is presented and discussed. This novel alloy steel has noticeably improved strength-, ductility- and fatigue-related properties to offer than other competing high-strength alloy steels having near similar chemical composition and processing history. The conjoint influence of composition and secondary processing on intrinsic microstructural effects, stress versus strain response, tensile properties and final fracture behavior are highlighted. The macroscopic fracture mode and microscopic features on the tensile fracture surface are presented and discussed in light of test specimen orientation. The intrinsic microscopic mechanisms governing tensile deformation and final fracture behavior of this novel steel are discussed in light of the role played by intrinsic microstructural features, deformation characteristics of the microstructural constituents and nature of loading.
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Authors:
Ramasamy Sathiskumar;
Nadarajan Murugan;
Issac Dinaharan;
Santhiyagu J. Vijay
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The objective of this study is to compare the microstructure and microhardness of friction stir–processed pure copper with and without B4C particulates. Friction stir processing was accomplished using a friction stir welding machine at a tool rotational speed of 1500 rpm, processing speed of 40 mm/min and axial force of 10 kN. The B4C particulates were introduced using a groove cut on the copper plate. The microstructure of the processed zone indicated fine grains and homogeneous distribution of B4C particulates in friction stir–processed copper with and without B4C particulates, respectively. The hardness of the friction stir–processed zone using B4C particulates increased and is 42% higher than that of friction stir–processed copper without B4C particulates.
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Authors:
K. Dash;
S. Panda;
B. C. Ray
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The sintering temperature plays a major role in determining the microstructural as well as mechanical properties of composite materials. Apart from temperature, there are many factors, such as reinforcement particle geometry and morphology, which directly affect the sintering behavior of the composites. This study emphasizes the role of reinforcement particle geometry in the differential sintering response of copper-alumina composite. The copper and alumina powders were blended, compacted and then sintered conventionally at various temperatures such as 900, 950 and 1000°C. The formation of an interfacial phase has been characterized by X-ray diffraction and scanning electron microscopy. The variations in hardness values were recorded with the variation of sintering temperature, and these have been correlated with the formation of the intermediate compound. The formation of an intermediate phase at 950°C, and the variation in the properties of the composite sketches the profile of interfacial kinetics of the copper-alumina interface when alumina is present as particulate. The decrease in hardness at 950°C indicates the formative stage of CuAlO2, and then an increase in hardness at 1000°C indicates the strengthening effect of the interfacial compound.
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Authors:
Ajit Behera;
Subash Chandra Mishra
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Fly ash produced from iron and steel industries contains rich amount of metal oxides, which has the potential of using it as a coating material on structural and engineering components. This demand leads to the development and characterizes various types of composite coatings of fly ash by using a robust technique, that is, plasma spraying. Plasma spray technology has the advantage of being able to process various low-grade minerals to obtain value-added products and also to deposit metals, ceramics and a combination of these, generating approximately homogeneous coatings with the desired microstructure. In the present investigation, coatings are developed on copper substrates using fly-ash+quartz+illmenite composite at various plasma torch input power levels ranging from 11 to 21 kW DC. Metallographic and chemical characterization of the produced composite coatings was performed with the aid of scanning electron microscopy and X-ray diffraction analysis. The adhesion strength was measured by using coating pull-out method. Maximum adhesion strength is found to be 6·32 MPa. Here, adhesion strength was higher than that of fly-ash+quatz and fly-ash+illmenite composite coating. It was found that the quality and properties of the composite coating are significantly affected by the operating power level of the plasma spray torch. This study identifies fly ash+quartz+illmenite as a potential coating material for structural and engineering applications.
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Authors:
Puneet Gill;
Norman Munroe;
Amit Datye
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Metallic materials continue to play an essential role as biomaterials to assist with the repair or replacement of various diseased or damaged parts of an anatomy. Currently approved and commonly used metallic biomaterials, such as stainless steel, titanium, cobalt, chromium and other alloys, are found to have adverse effects leading, in some cases, to mechanical failure and rejection of the implant. The physical or chemical nature of the degradation products of some implants initiates an adverse foreign body reaction in tissue. Some metallic implants remain as permanent fixtures, whereas others such as plates, screws and pins that are used to secure serious fractures are removed by a second surgical procedure after the tissue has healed sufficiently. Repeat surgical procedures increase the cost of health care and the possibility of patient morbidity. The concept of magnesium as a biodegradable implant was first investigated 100 years ago by Payr as an innovative approach to address the aforementioned concerns. In this investigation, three alloys were fabricated by casting technology: Magnesium-Zinc (MgZn), Magnesium-Zinc-Calcium (MgZnCa) and Magnesium-Zinc-Calcium-Gadolinium (MgZnCaGd). The alloys were subjected to metallographic characterization by scanning electron microscopy (SEM) and X-ray diffraction (XRD). SEM analysis depicted precipitates; some of which occurred along the grain boundaries, whereas XRD depicted the formation of Laves phases. The mechanical properties and surface energy were also determined. Improved mechanical properties were observed with the addition of alloying elements.
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Authors:
Tsezar F. Seman;
Jichan Moon;
Keun Hyuk Ahn
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The authors present classical and quantum mechanical descriptions of lattice dynamics, from the atomic to the continuum scale, using atomic scale symmetry modes and their constraint equations. This approach is demonstrated for a one-dimensional chain and a two-dimensional square lattice with a monatomic basis. For the classical description, the authors find that rigid modes, in addition to the distortional modes found before, are necessary to describe the kinetic energy. The long-wavelength limit of the kinetic energy terms expressed in terms of atomic scale modes is shown to be consistent with the continuum theory, and the leading order corrections are obtained. For the quantum mechanical description, the authors find conjugate momenta for the atomic scale symmetry modes. In direct space, graphical rules for their commutation relations are obtained. Commutation relations in the reciprocal space are also calculated. As an example, phonon modes are analyzed in terms of symmetry modes. The authors briefly discuss how the approach presented here, based on atomic scale symmetry modes, could be useful for the study of atomic scale dynamics in solid–solid phase transitions in complex emergent materials, in which competition between structural phases and nonlinearity of the lattice energy plays an important role.
Most viewed this month in this journal:
- Graphite metal
composites with tailored physical properties
Author(s): Thomas Hutsch; Thomas Schubert; Thomas Weissgaerber; Bernd
Kieback
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Graphite provides a good
opportunity for the development of new metal matrix composites (MMCs) due
to its interesting properties, including thermal conductivity, high
internal damping, and low density. According to the particular
application, metal–graphite composites with their tailored properties can
be used in the areas of thermal management of electronic devices.
Metal–graphite composites show anisotropic properties due to the
orientation of the graphite flakes during consolidation. Powder
metallurgical technologies can be used to manufacture composites with
graphite contents up to 90 vol. %. Besides copper, other matrices were
investigated like tungsten, aluminium, and iron. The thermophysical
properties (thermal conductivity, thermal expansion) as well as damping
properties were characterized as a function of the composition.
Interesting metal–graphite composites combining tungsten and 70 vol. %
graphite flakes show a thermal conductivity in two directions of 400 W/mK
in combination with a physical coefficient of thermal expansion of 3·5
ppm/K and a high damping.
- New approaches in
evaluating metallic candidates for bioabsorbable stents
Author(s): Patrick K. Bowen; Jaroslaw Drelich; Robert E. Buxbaum; Rupak M.
Rajachar; Jeremy Goldman
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A series of unconventional
approaches has been developed at Michigan Technological University, which
is able to screen candidate materials for use in bioabsorbable (or
bioresorbable) stents by reducing the scale of necessary animal studies
and the complexity of biocorrosion analyses. Using a novel in vivo
approach, materials formed into a simplified wire geometry were implanted
into the wall of the abdominal aorta of rodents for several weeks or
months to measure the extent of in vivo degradation, quantify mechanical
strength over time, characterize the resulting products, and assess
biocompatibility. An in vitro method was developed to identify
bioabsorbable candidate materials, reproduce the corrosion products formed
in vivo, and predict the degradation rate of stent materials. To
accomplish this goal, wires were encapsulated in an extracellular matrix
and corroded in cell culture media in vitro. Encapsulation of the wires in
vitro was necessary in order to mimic in vivo stent encapsulation within a
neo-intima. Alternatively, accelerated in vitro corrosion for materials
with very low corrosion rates was accomplished by exposing fibrin-coated
wires to a steady flow of cell culture media. After in vivo and in vitro
tests, wires were subjected to tensile testing to quantify the rate of
material degradation and loss of mechanical strength.
- Development and
performance testing of the world’s first automated individual body armor
inspection system
Author(s): L. J. D′Aries
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With the onset of conflict
and large troop deployments into South West Asia in 2003 during Operation
Iraqi Freedom, the Radiography Laboratory at the US Army Armaments,
Research, Development and Engineering Center at Picatinny Arsenal, NJ,
USA, was approached to investigate the feasibility of designing an automated
inspection system to examine the integrity of all the small arms ceramic
armor plates currently in service. This amounted to ~1 million units;
therefore, the need for a high-throughput, fully automated system was
apparent, and this included automated defect recognition software and
automated material handling.
More >
- Safety in
large-scale manufacturing of nanoparticles for bio-medical use
Author(s): Maksimov K. Serguei; Soukhov D. Nikolai; Maksimov S. Kirill
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Nanoparticles offer
significant advantages but also great risks. Risks associated with
nanoparticles are problems faced by all technologies, but they increase in
many folds in nanotechnologies. Adequate methods for real-time production
inspection are necessary to solve the problem of risks, and the inspection
must be based on safety standards. Existing safety standards result from a
principle of “maximum permissible concentrations or MPC”.
- Silver-based
diamond composites with highest thermal conductivity
Author(s): Reza Tavangar; Ludger Weber
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Composites are produced
based on diamond particles having monomodal or mixtures with bimodal size
distribution contained in silver-based alloys. The composites were
produced by gas pressure-assisted liquid metal infiltration with the aim
to maximize thermal conductivity. The diamond content ranged between 60
and 79 vol.-pct. Thermal conductivities slightly above room temperature
reached values close to 1000 W/m/K, that is, 2·5 times the thermal
conductivity of pure copper at the same temperature. Experimental data are
confronted to a modified Differential Effective Medium approach treating
the large particles as embedded in a composite matrix consisting of Ag
alloy and small particles, yielding general good agreement. Potential ways
to achieve even higher thermal conductivities are discussed based on the
established predictive capacity of the model presented here. It is
suggested that increasing the effective thermal conductivity of the
diamond particles by increasing the intrinsic thermal conductivity, the
size, as well as the interface thermal conductance between diamond and the
metal is the direction with highest potential, whereas modifying the
diamond particle packing and the thermal conductivity of the metal are
expected to be less efficient.
- Thermal shock
behavior of hydrothermally conditioned e-glass fiber/epoxy composites
Author(s): A. P. Chakraverty; U. K. Mohanty; B. B. Biswal
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The glass fiber-reinforced
polymer composites suffer from significant moisture absorption properties,
moisture due to both the ambience and direct immersion in ordinary water
during the course of their practical applications. The quantity of
moisture absorbed and its effect on the composite component in any
engineering application is also severely influenced by the temperature
fluctuations. Hence the present work aims at evaluating the glass
fiber/epoxy composite under hydrothermal exposure coupled with up and
down-thermal shocks for various lengths of time. Inter-laminar shear
strength (ILSS) values of shocked and non-shocked composite specimens were
determined using INSTRON-1195 testing system. Low-temperature differential
scanning calorimetry was used to monitor the glass transition temperature
(Tg). A longer hydrothermal exposure showed an increase in the ILSS value
after an initial low value. The ILSS seemed to vary with up and
down-thermal shock differently for hydrothermally treated sample. Despite
little variation in Tg value, the depression in the same was observed
under up-thermal shock compared to down-thermal shock conditions. The
fractographs of shocked and non-shocked specimen, as obtained from
scanning electron microscope, divulged the chief mode of failure viz.
fiber fragmentation and delamination.
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